At Powai & Hazira works we have the capability to fabricate, weld and heat-treat
a wide variety of materials of thickness ranging from 2 mm to 250 mm for various
applications.
Welding procedures and welders are qualified in accordance with major
international codes like ASME, AD Merckblatter, BS, IBR, etc. to various
agencies like Lloyds, EIL, BV and others.
i) Powai Works
Fabrication and machining workshops have a total manufacturing area of 37,500 sq.m.
They are organized as Heavy, Medium and Light Fabrication Shops, supported by
well equipped machine shop, design, planning, procurement cells manufacturing plant
and equipment to suit various sizes of the equipment.
Equipped with modern facilities for plate preparation, metal forming, welding, heat
treatment, machining and dust free enclosures, these shops can manufacture equipment
involving thickness upto 160 mm in monoblock construction. Large equipment sections
weighing over 100 tons could be handled. Ultra-high pressure vessels and heat
exchangers of multi-wall construction are also manufactured by L&T. Fabrication shops
are well equipped with sophisticated facilities for fabrication, machining, handling
and quality control. Over 1000 highly trained and skilled craftsmen, including 200
qualified welders, form the core strength of these workshops.
ii) Hazira Works
Modular Fabrication Yard
L&T's philosophy of construction incorporates maximum extent of pre-fabrication of
the system in the form of modules.
L&T's manufacturing and fabrication facilities include a well-equipped Modular
Fabrication Yard at Hazira, on the western coast of India. This yard is equipped
with load-out facilities with a large Waterfront having a direct access to the
Arabian Sea. Ultra-heavy and Over-dimensional modules and consignments are routinely
manufactured and shipped from here in single piece to worldwide destinations. Typical
shipping time from this facility to destinations in the Middle East is of the order
of only about a week which makes this facility ideally suited for undertaking jobs for
these regions.
The largest single module manufactured and dispatched in single piece from our
Modular Fabrication Yard as above was the 1800 MT Process Platform for Tapti Gas
Field off Gujarat coast in the Arabian Sea for the project of M/s Enron, USA.
The MFY Wharf & Jetty load-out capacity is 5700 MT, single piece.
Many of the critical equipment required for projects executed by us are manufactured
within our own workshops at Powai (Mumbai), Hazira, Kansbahal, Vadodara and Chennai.
A separate section covers features of our Modular Fabrication Yard as above as
well these Heavy Manufacturing workshops.
iii) Kansbahal
Kansbahal Works is located near Rourkela(Orissa), is states largest heavy
engineering unit with facilities of a foundary which is designed to manufacture
quality wear and abrasion resistant castings for cement plants and thermal
power stations. It manufactures a range of steel, iron and alloy iron including
spheroidised graphite iron castings as well as paper drying cylinders in
vertical pits up to 2000 mm dia and 7500 mm length.
Approved by Lloyds Register of hipping, London, for manufacture of various
grades of ferrous castings, the foundary can manufacture a single piece
casting of maximum 14t in steel, 22t in cast iron and 18t in spherodized
graphite iron.
The facrication shop has a built-up area of 9525 sq.m and can handle a
single unit of maximum 100t.
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